The evolution of Juan Carlos’ masks

When COVID-19 reached us in Guatemala and the artisan’s market where Juan Carlos has a stall suddenly closed, he started making cloth masks with materials he already had at hand. Clean used cotton corte on the outside, and a new cotton fabric on the inside. Pretty simple construction, and he started with just one size.

//Side note: From the beginning, I knew I didn’t want to be profiting off of an international health crisis. So as Kakaw Designs, we are not making money on these mask sales – the $35 per 10 masks covers our costs.//

Even from the first batch, the masks were beautiful and practical, but we realized that people had different face (head?) sizes. So we then went to making two different mask sizes – Small and Large. And we learned that people were most interested in cheerful colors, so we decided to go with more vibrant cortes, and started using a variety of colorful inner lining fabric, too. So many little improvements along the way.

And then Juan Carlos figured out how to put a little wire in there for a more comfortable fit around the nose. I’ll share a little trade secret with you – it’s just crafty pipe cleaner! It does the trick.

mask mari purple

And then after that, we received some requests for a filter insert, and we figured out how to do that, too. I scheduled a meeting with a local now filter-expert, and we got the scoop on what material to buy, and where in town.

masks with filters

That leads us to where we are now: offering two-layer cloth masks in Small and Large with a nose wire and insert opening for optional filters. We’re selling filters online too, as an optional add-on, because not everyone likes to wear them, and we just think that’s a personal choice. The masks come in bundles of 10 units – five Small and five Large each, but if you’d like something different, just let us know in the comments at check-out 🙂

<buy a bundle here>

masks packaging

maska packaging

Production for these masks has gained so much momentum that Juan Carlos is now working with three more families to make them. This is all thanks to all the support online — we truly appreciate it! During this challenging time with limited income sources, being able to work from home making these masks means a lot to us.

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